Alumaloy Aluminum Repair Rod , Fluxless Low Temperature Brazing Alloy

As Seen on TV! Alumaloy is a patented, fluxless aluminum repair rod that lets you permanently fix anything made of aluminum, pot metal, or galvanized steel using just a hand held propane torch. No flux. No arc welder. No special training.

Made in the USA by Bradshaw Consulting, Inc., Alumaloy contains the correct, patented magnesium mixture that ensures smooth, spark free application and an incredibly strong bond. Don't be fooled by cheaper imitations , other rods lack the right formulation and will spark, sputter, and produce weak repairs.

Technical Specifications

• Working Temperature: ~728°F (387°C)
• Tensile Strength: 39,000 PSI
• Pressure Rating: 650 lbs/sq. inch
• Flux Required: NO , Alumaloy is 100% fluxless
• Heat Source: Standard propane torch (MAP gas optional for thick material)
• Machinable: Yes , drill, tap, grind, file, sand, polish, and paint
• Toxic Metals: NONE , no lead, no tin, no cadmium
• Made in: USA

What You Can Repair

Alumaloy works on aluminum, pot metal, and galvanized steel. Common repairs include: boats and pontoons, propellers and outboard housings, storm doors and window frames, aluminum ladders, lawn furniture, cylinder heads, transmission cases, radiators, oil pans, air conditioning lines and condensers, gutters, motorcycle parts, RV components, aluminum molds, rims, and more.

How to Use Alumaloy , 3 Simple Steps

1. Clean , Remove all paint, dirt, grease, and oxidation from the repair area. Use a stainless steel wire brush or sandpaper to expose bright, bare metal.
2. Heat , Direct your propane torch at the base metal (never the rod). Keep the flame moving until the metal is hot enough to melt the rod on contact.
3. Apply & Brush , Touch the Alumaloy rod to the heated surface. As it melts, use a stainless steel wire brush to scratch the molten alloy into the surface. This breaks the oxide layer and creates the strongest bond.

For complete instructions with photos, visit our Alumaloy Instructions Page.

What's in the Box

• 1 × Alumaloy aluminum repair rod

Want the best value? Our Alumaloy 40-Rod Bundle saves you over 25% with free shipping included.

Why Alumaloy Beats Traditional Aluminum Welding

TIG welding aluminum requires a $1,500+ machine, argon gas, and years of practice. Alumaloy works at 728°F , nearly 500° below aluminum's melting point , so there's zero risk of burn through, warping, or distortion. The repair is watertight, pressure rated to 650 PSI, and stronger than the original aluminum.

Fix it yourself. Save hundreds.